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#11
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The issue I'm having is on the other end, but by that parts shot you have I can't tell what #'s 6 & 9 are? I also wondered the same thing, if we used grade 5 or heaven forbid grade 8 bolts in there won't the belt slip when there is a problem? Maybe some of these more experienced guys know the answer, I too would hate to sabotage the system but it does get very frustrating. Any ideas are greatly appreciated. Thanks, Vic |
#12
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That is an error, our pulleys are held on with the square head bolt. That sleeve and "C" clips are what hold the driveshaft yoke, onto the gearbox output shaft. That's why even when the shear pin breaks, the shaft stays on the gearbox, just free spinning. |
#13
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But I believe that is the problem. Those pins are .248", the I.D. of the hole (from the factory) is .295". That .048" of slop, is way too much, the yoke just hammers back and forth, until the pin breaks. |
#14
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That being said, I did decide to put a new grade 2 bolt in the shear pin hole today and to my absolute amazement it worked perfectly the whole 1hr+ I used it. What I did differently was tighten it down like I had read elsewhere should be done. I guess it held the extra movement at bay long enough that it didn't hammer the bolt in two. Also, just for the record, I used a 1/4" grade 2 bolt that was 2 1/2 inches long with a regular washer on the bolt end and a nylon lock nut on the either side. I ran out of the 2" ones, but maybe that is why it held together better. With the 2 1/2" long bolt 2/3rds of the shank is unthreaded. All that is threaded sticks out the other side. Could that little bit of extra metal give it some added strength? In effect, the actually part of the bolt being stressed then resembles your legitimate shear pins above. I'm going to have to go and dig through the broken bolts to see where they break off. Anyway, at this point I'm up and running and interestingly enough, by the end of the day the belt was what was slipping in the heavy stuff. Hope the battle is improving on your end. |
#15
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Yes, both of my yokes were tapped above the key. Odd thing was the sprocket end was drilled and tapped 3/8"-16. The on at the gearbox was 1/4"-20?
I no longer have any shear pins, that are holding torque. I keyed both end, gearbox and sprocket. Lots of red Loctite. It's snowing here now, I'll put it to the test tomorrow. |
#16
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I was reading about driveshaft couplers and the person highly suggested getting bolts long enough that the full body was thru the coupler and to use washers to make it tight. This particular set up used two bolts so one was inserted from one side and the other bolt from the otherside so the extra length didn't offset the balance. ( a drive shaft spins at up to 3600 rpm ) |
#17
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After I drilled the other hole out, 90 degrees from the key way, the first 1/4-20 bolts I put in were just long enough, i.e. threads in the contact area. After 2 of those broke I put in a grade 8 that is long enough, 2 1/2" if I remember right, that is is almost all "shank" in the contact area. I like the idea of getting even a little longer and using washers. I think my big problem now is that the pulley is so worn that it is wobbling on the shaft, as mentioned earlier, I hope it's the pulley and not the shaft. Vic |
#18
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Well, maybe your onto a better design which would be great! There doesn't seem like there is anything that you've done that you can't undo if it doesn't work as well as imagined. I would just probably back off on the belt tension a little at first and increase it accordingly. Only because I once blew the oil seal out from behind the pto on my 1641 when I was mowing the garden down... I guess the corn stalks and broccoli stalks were a little hard on it. It seemed like a good idea at the time, in fact it still seems like a good idea because I still tend to do it with a slight apprehension each fall. Anyway, the seal was easy enough to replace.
One other thing that I just realized, and maybe it's already been discussed... but in the parts diagram, the 3/16" parallel key (part #35) is only shown on the sprocket end of the shaft, but not on the gear box end even though the groove is cut in the shaft for it. Also the shear pin is shown on the gear box end. So this leads me to believe that is the place Haban intended to shear. Which is the easier access of the two and it is the way my H48 came. |
#19
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#20
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2.5 hours tonight, happy so far. Here's a short video of the Haban. Sorry it so shaky, tire chains on concrete!
http://www.youtube.com/watch?v=o7zUO...=share&index=1 |
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