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  #1  
Old 07-12-2014, 10:23 PM
daufdi daufdi is offline
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Default 125 Drive shaft question

I am trying to figure out what exactly is wrong with my 125. I have never had to mess with my drive shaft, so I don't know how it was prior to my issue. During its last use, I suddenly lost drive functionality and I heard a squealing. I determined that the transmission linkage was still functioning. I took off the housing between the dash and the engine and noticed the engine was driving the shaft up to what appears to be a coupling. But behind the coupling it is not turning. I have looked in my manuals and online and don't seem to see the identical setup. So I am wondering if this is a homemade repair. Can anybody assist me in determining what the fix is?
I circled the point at which it is disconnected.
Thanks,
Dan
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  #2  
Old 07-12-2014, 10:38 PM
J-Mech J-Mech is offline
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Someone welded the driveshaft to the coupler. You are going to have to take the rear end out, or the engine, to fix it. It's going to be a pain. You'll need a new driveshaft. JeffinPa on this site is the premier driveshaft guy! Here's a link to his add. (PM him) Your also going to need a new hub for the motor end. He may be able to hook you up with that also. You may also find other broken pieces along the way. Let us know how it goes!
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  #3  
Old 07-12-2014, 10:44 PM
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darkminion_17 darkminion_17 is offline
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looks like mr sawzall to the rescue.It is the only way to get it out as it will not fit through the hole in the shroud the driveshaft passes through
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  #4  
Old 07-12-2014, 11:00 PM
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Jeff in Pa Jeff in Pa is offline
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I make driveshafts and I'll make a drive coupler too. Check to see if your driveshaft has an intact fan on it too ( I don't have those )

I like the 125's, I have two of them

Jeff
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  #5  
Old 07-13-2014, 12:25 PM
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DoubleO7 DoubleO7 is offline
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So the thick part of the hub that is still welded to the shaft split from the thin part that has the bolt holes in it?
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  #6  
Old 07-13-2014, 04:28 PM
daufdi daufdi is offline
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The first photo is after I unbolted the broken hub.

I guess I don't completely understand what the correct coupling is supposed to look like. Does the drive shaft just have a pin through it that turns the coupling that is bolted to the flywheel drive cup assembly?

I also see configurations where people have a flex coupling to absorb shock as shown in the second photo I attached. What is the original configuration and what is the best configuration?
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File Type: jpg Drive coupling.jpg (24.9 KB, 89 views)
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  #7  
Old 07-13-2014, 04:44 PM
Maxwelhse Maxwelhse is offline
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I *am* going bonkers... Nevermind. Nap time
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  #8  
Old 07-13-2014, 04:46 PM
daufdi daufdi is offline
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Mine is a hydro as well.
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  #9  
Old 07-13-2014, 04:48 PM
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DoubleO7 DoubleO7 is offline
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The first pic is the O.E.M. setup when the cross pin is NOT welded to the coupling.
The second pic is the cure for the ever so slight mis-alignment that caused yours to work harden and break at the thin-to-thick point of the welded coupler on yours.
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  #10  
Old 07-13-2014, 04:49 PM
Maxwelhse Maxwelhse is offline
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Yep, I was going bonkers.
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